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first mod build, altoids tin with a dna20

gords1001

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Oct 12, 2013
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I didn't take many pictures tonight, I wanted to make sone head way and get this done and out of the way as the dna20 no longer interests me.

The original plan was to power this with a 6000mah feilong 32650 I have lying around and build up a chassis out of a nice piece of timber and some brass.

The problem is, I'm vaping at 25watts or more on my day to day mechs, so I'm back to the issue of vw not really cutting it for me.

Having been chatting with some like minded lunatics, there are other plans now afoot, but it did leave me with the dilemma of a £45 board lying about in need of a home.

Anyway I got a bee in my bonnet today and decided to start looking at things. I still have a tobacco tin that will take an 18650 battery case, and B1mble sent me some bits down in an altoids tin at Christmas.......


A quick test fit and the dna20, 18650 case both fit in and leave room for micro switches, 510 connector and wiring, game on.

So, I've got a bit of the drilling and cutting done, concluded I need another small micro switch for the firing button as the big anti vandal switch wont fit and wrote off the 510 connector, I wasn't all that impressed with it anyway so I'll look at building something for that, but I did get the battery tray ready for gluing up so here's the start of my first build, I'll update when I've made further progress, which will likely be when I've aquired more parts, although I will get the tin fully drilled ready for the required bits.

So, the tray. I had a broken 18650 case lying about, I drcided this would be a good home for it, it will be epoxied into the altoids tin when I know everything works and the top will just push on to insulate the cell connections.



There's the pos and neg contacts, note the bumps to allow flat top cells, the 20g silicon cables have been passed through a small hole drilled in the top corner of each plate, twisted and soldered in place.

Here's a mock up of the tray, ready for the plates being epoxied in place.



Ok so I grabbed a couple of shots to give an idea of my plan.

So here's the tin and dna20 (yes, if you have not seen one, their pretty freaking small, not quite a nanjg105c's diminutive size but small none the less).



This gives a general idea of layout. Battery tray (correct term here for the pedants like me, its an array of celks which makes a battery) will be epoxied down and the top cover will lift off for cell replacement and be refitted to idolate those copper plates, dna down the botton, moving up the side from the display will be buttons down up fire. 510 connector will go on the top sandwiching the top edge of the tin to make a hopefully rigid connector.
 
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Good fun isn't it? :rofl:

Sent by lazer from just north of the world's largest nuclear dustbin
 
Its great to see youve started this. Look forward to seeing the next instalment :)
 
Good work fella. Looking forward to seeing it finished.
I'm onto the next one as soon as the 510 connection show up. Thinking of going down the lipo route. Any suggestions of the best place to get single cells I can stick together?
 
Looking good,following with interest ;-)

Sent from my HTC One S using Planet of the Vapes mobile app
 
You can pick up 3.7v "saddle packs" their about thiry quid but they are a self contained unit capable of 150amps or so and being between 4600mah and 6000mah........ not that I've been looking or anything....

The best way to search is 3.7v lipo pack, you will find lots of tiny things for rc helicopter's though so do make sure you order the right thing.

Thanks for the kind words guys. I've been trying to decide if I can make a 510. I think I have a design figured out using a piece of the brass i have, I may get away with using a bit of the lexan I bought in and I havw some brass I may be able to turn in a drill and use a file as a human lathe arrangement, I'll probably use two small orings to give a small amount of movement to the pin. It would be good to do that because I could have it built this week. If I have to order stuff I have to wait till payday. The other solution is I think my friend has some broken ego batteries.....
 
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